VAS Solution injection moulding shop floor

VAS Solution

Vishwakarma Auto Components — our plastic injection moulding and tool room division at IMT Manesar, Gurgaon. An ISO 9001:2015 certified Tier-2 supplier to leading automotive and home appliance manufacturers.

A Complete Solution Provider

From Mould Design to Finished Component

VAS Solution runs a dedicated moulding plant at Plot No. 592, Sector-8, IMT Manesar, Gurgaon, Haryana. The unit covers 16,000 sq. ft., employs a team of 100, and has grown its occupancy by 200%.

We take a part from design and mould flow analysis through tool manufacture, trials and volume production — all under one roof, with our own tool room supporting every stage.

  • ISO 9001:2015 certifiedApproved by JAS-ANZ.
  • Tier-2 supplierServing Tier-1 partners of major auto and appliance OEMs.
  • Tool room on siteVMC, EDM and wire-cut capacity backing every mould we run.
16,000Sq. ft. covered area
100Manpower strength
200%Occupancy growth
Contact the Plant
VAS Solution manufacturing plant at IMT Manesar Plot No. 592, Sector-8, IMT Manesar, Gurgaon, Haryana

Moulding Facilities

A plant of 12 injection moulding machines from 160 ton to 1250 ton, built around Captiva and Toshiba presses.

12Machines installed
160–1250 TClamping range
CaptivaMachine make
ToshibaMachine make
1250T 1 machine

Largest press on the floor, for high-tonnage structural mouldings.

800T 1 machine

Heavy panels and large single-cavity tools.

550T 2 machines

Mid-large automotive and white-goods panels.

350T 1 machine

Visors, garnishes and painted-grade parts.

320T 2 machines

Medium components with tight cycle control.

250T 3 machines

Housings, covers and multi-cavity tools.

160T 2 machines

Small precision parts and inserts.

Our Expertise

Tooling and moulding capability built up over years of Tier-2 supply to the auto and appliance industry.

Plastic Injection Moulds

Design and manufacture of injection moulds of any type and size.

Blow Moulds

Complete blow mould tooling for tanks, ducts and hollow parts.

S.P.M. & Jig Making

Special purpose machines, jigs and fixtures built in-house.

Gauge Making

Checking gauges and inspection fixtures for part validation.

Mould design capability at VAS Solution Mould design capability — Unigraphics NX
Facility: CAD / CAM / CAE

Every Tool Proven Before It Is Cut

Design, programming and mould flow analysis run on the same platform, so a tool reaches the shop floor already validated. More than 80% of dimensions on our dies come back OK from the very first T0 sample.

CAD
Unigraphics NX 10
CAM
Unigraphics NX
CAE
Mould flow analysis (Autodesk)
Drafting
AutoCAD 2014
Design simulation

Commercial Tool Room

Our tool room is the engine of the plant — T0 trials inside 35–45 days for a 250 ton die and 45–50 days for a 650 ton die.

09VMC machines03 in-house, 06 sister concern
06EDM machines03 in-house, 03 sister concern
04Wire-cut machinesSister concern
8–9Dies per monthConsistent monthly tooling output
VAS Solution tool room with VMC and EDM machines In-house tool room — VMC, EDM, wire-cut, surface grinding and turning

Parts We Mould

Injection and blow moulded components supplied into two-wheeler, passenger vehicle and home appliance programmes.

Blow moulded air duct and washer tank
Blow moulded air duct & washer tank
Moulded automotive structural part
Structural automotive moulding
Blow moulded tank and hose set
Tank, hose and duct assembly set
Home appliance moulded filter panel
Home appliance filter panel

Supply Chain Presence

We supply as a Tier-2 partner to Tier-1 manufacturers who serve the OEMs below.

Auto Parts

Tier-1 customers
Sandhar AutomotiveMothersonLumaxKrishna MarutiVarroc PPLRanee PolymersManifold-EDelphiDLJMBharat SeatsTS Tech SunEage ElectronicsMahle Filters
OEM programmes
Hero MotoCorpMaruti SuzukiHonda MotorcycleSuzuki MotorcycleHarley DavidsonYamaha MotorsTata MotorsToyota MotorsHonda SielMahindra & Mahindra

Home Appliances

Tier-1 customers
Aditya InterceasGain PolymerKartik Home ApplianceMicro PrecisionSLC IndustriesMPPL
OEM programmes
VoltasUshaHavellsGodrejLivpurePrestigeCromptonBlue StarBhurjiTulika
Company Policy

Global Approach, Zero Defect Intent

Maintaining a global approach for all our engineering endeavours, we are dedicated to supplying products of the highest quality at a reasonable price for worldwide customer satisfaction.

Our survival depends on our quality. Quality consciousness starts right from design and runs to dispatch — inspection and tests at every stage so the finished part reaches absolute perfection and a zero-defect level.

Quality Approach

Inspection and testing built into every process from design to dispatch.

70% Auto Sector

The balance 30% of our output serves home appliance and white goods programmes.

Planned Expansion

New moulding machines and tool room capacity added year on year.

Send Us Your Drawing

Share the part drawing, expected volume and material — our team will come back with tooling feasibility and a quote.